Fully Digitally Controlled Wire Mesh Weaving Machine Reliability
1.Fully Digitally Controlled Wire Mesh Weaving Machine Reliability Introduction
Our fully digitally controlled metal wire weaving machines are primarily categorized into two series: the B-Type (Light-Duty Model) and the D-Type (Medium-Duty Model). Borth models are equipped with a PLG programmable control system, which utilizes servo motors to precisely control web winding and warp feeding while automatically adjusting mesh tension, significantly improving weaving accuracy. Developed from the proven B-Type platform, this model is a high-strength, high-capacity machine designed for weaving medium to heavy wire diameters and high-density industrial meshes. It inherits all the advantages of the Fully Digital Programmable Control System and incorporates structural reinforcements to the frame, drive system, and core components, ensuring exceptional stability and extended service life under heavy-load operating conditions.
2.Fully Digitally Controlled Wire Mesh Weaving Machine Reliability Key Features
The metal mesh produced by Heavy duty Metal Wire Weaving Loom is widely applicable across these industries due to its ability to exhibit the following characteristics:
High Strength and Durability: Capable of weaving fabrics with larger wire diameters, enabling them to withstand significant impact, pressure, and abrasion. This makes them suitable for harsh environments like mining and metallurgy.
High-Temperature and Corrosion Resistance: Often woven from materials such as stainless steel wire and iron-chromium-aluminum wire, which can endure high-temperature environments and chemical corrosion, meeting the demands of industries like petroleum, chemical processing, and military aerospace.
Precise Filtration and Screening: Allows precise control of mesh count (e.g., plain weave square holes can range from a few to hundreds of meshes per inch, while twill weaves can reach up to 350 meshes per inch or even higher). This enables accurate filtration and screening of liquids, gases, or solid particles at various precision levels, making it indispensable in industries like chemicals, food, and electronics.
Diverse Weaves and Structures: Capable of producing fabrics in various weaves such as plain, twill, and Dutch weaves, as well as complex structures like multi-layer forming meshes, to meet different requirements for filtration efficiency, strength, and surface characteristics.
Applications
The high-strength, high-wear-resistance metal mesh produced by this machine is widely used in heavy industrial sectors, including:
Mining & Quarrying: Large vibrating screens for ores, coal, and aggregates.
Metallurgy: Mesh belts for high-temperature furnaces, material sorting screens.
Environmental Engineering: Large filter screens for waste processing and wastewater filtration.
Building Materials: Reinforcing steel mesh, fencing.
3.The Basic Model Specifications of Metal Wire Mesh Weaving Machines
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Feature Category
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Light-duty Loom (Model B)
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Heavy-duty Loom (Model D)
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Mesh Width
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1300MM
1600MM
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1300MM
1600MM
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Harness System
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Positive (Overhead)
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Negative (Bottom Cam)
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Web Romoval Method
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Continuous Web Removal or Direct Winding
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Continous Web Removal or Direct Winding
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Web Diameter Range
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Continous Web Removal
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0.01-0.2mm
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0.1-0.6mm
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Direct Winding
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0.03-0.2mm
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0.1-0.3mm
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Mesh Count Range
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Plain Weave
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30-500 mesh/inch
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10-100 mesh/inch
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Twill Weave
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30-635 mesh/inch
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20-100 mesh/inch
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Dutch Weave
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100-2300 mesh/inch
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30-500 mesh/inch
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Beating Up Frequency
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Max.120 r/h
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Max. 100 r/h
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Motor Power
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2.2 kw
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2.2 kw
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Standard Configuration
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Crankshaft Type
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Bushing Type |
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Side Frames
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Casting Wall Plates
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Tension System
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Tension Sensor |
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Rapier Head Type
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Carbon Fiber |
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Drive Type
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Fully Digital Control (CNC) |
Product Tags:
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Fully Digitally Controlled Wire Mesh Weaving Machine Reliability 1500N/m Basic Tension Images
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